Ace Designers, led by three experienced design engineers and powered by a dynamic team of more than 500 members is one of India’s largest machine tool manufacturing companies. With a spread of over 50000 square meters, its manufacturing plants, located in Bangalore, India, are equipped with state of the art technology to deliver large scale high quality products.
Ace Designers, was founded in 1979 as a design-consulting firm. Initially, the team developed product designs for various machine tools including special purpose machines. Three years hence, in 1982, Ace stepped into the world of manufacturing with a range of special purpose import substitution machines for the I. C. Engine valve Industry.
Since then, Ace has rapidly grown to become India’s largest manufacturer of CNC turning centres and has remained the undisputed leader for nearly two decades. With a strategic focus on manufacturing of CNC turning centres, Ace has developed a wide range of indigenous cost effective products to meet the changing needs of its customers. Ace has ensured product excellence through quality driven manufacturing processes supported by meticulously planned world class infrastructure.
Having played a vital role in the Indian industrial renaissance, Ace machines have established their footprint in the global arena too. They have found acceptance in Europe, USA, South America, UK, Middle East, China, South East Asia, Japan and Australia.
Machine tools loaded with fixtures also need cutting tools suitable to the operations required to be performed on the component. There is a large variety of cutting tools available in the market with no or marginal difference between each other. However, an error in choice of the tool can distance you from achieving your desired goals of component accuracies. With our rich experience in tooling selection, we are able to choose the right tools and the holders suitable to the application and the budget available.
In addition to offering a wide range of standard turning centers which can be user for varied applications, Ace has built expertise to provide customized solutions to cater to the operation needs of specific components. Our dedicated team of engineers has extensive experience in process development, tooling, fixturing and programming of turning centers to provide the best machining solutions. Some of the solutions we offer comprises of: Work holdings Process layouts Cycle time estimation Cp/Cpk evaluation Tool engineering Component Trials Customer Specification Understanding customer requirements Analysis of customer requirements Definition of project objectives and scope of services Solution Proposal Listing of scope of services Machine selection Process proposal Budgetary offer Cycle time estimation Order acceptance Performance of detailed engineering Preparation of tool layouts and production documents Work Holding drawings Customer approval for drawings Manufacturing Mounting and assembly Tooling trials Process capability study Component proving out Inspection and Acceptance Internal inspection and functional test of all components Quality test and reports Receivables Packaging and delivery Reports & Documentation Creation of project Documentation of all purchased parts Creation of test reports and acceptance certificates
Colt LM is a 2-axes horizontal CNC turning center designed primarily for chucking applications. Built compact, the Colt LM is capable of delivering power of 3.5kW (continuous) / 5.5kW (15 mins) and comes standard with a chuck size of 135mm.
The Vantage series of machines are horizontal turning centers designed to be highly versatile. The Vantage 800 MSY accommodates C-axis for precise spindle positioning during live tool operations, a Y-axis along with X & Z that facilitates complex milling, drilling, tapping & other operations. The sub-spindle in this machine facilitates workpiece machining on both sides.
These series of machines are high precision CNC turning centres with C-axis capability and live tools that facilitate variety of machining needs such as turning, milling, drilling, tapping etc. The C-axis of the main spindle helps in precise indexing for part positioning during live tool operations.
We offer high quality cost effective solutions for the aerospace industry, with a wide service support network. Our strong application engineering team has built expertise in machining of various materials suitable for the aerospace industry like titanium, aluminium. We understand that the quality cannot be compromised. In order to ensure customer accuracy and repeatability standards are met consistently, we have developed a strong processed based system of quality assurance.READ MORE
Over several decades we have developed a wide range of innovative solutions to meet the turning needs of the Automotive industry. Whether you are machining basic valves to complex engine parts we have the perfect solution. Our machines are designed to produce precision parts and achieve increased productivity. In addition to a wide selection of versatile 2 axis machines, we have machines specifically designed for heavy duty cutting and complex operations and large volume production. Our application engineering team are masters in providing tooled up and automation solutions for the specific needs of the auto component industry.READ MORE
We offer a range of products and solutions the suit the various needs of the energy industry. We have catered to several energy-based applications that involve oil and gas exploration or power generation. Our products are versatile to provide flexibility and produce precision parts as well as achieve increased productivity when machining tough materials. Our application engineering team have built expertise in providing tooled up and automation solutions for the specific needs of the energy sector.READ MORE
We have a wide range of highly productive and versatile products to suit the needs of the pump & motor industry. Whether you are machining components made from cast iron, steel and other ferrous materials, we have what you need to reduce your cycle times, produce precision parts and achieve increased productivity. Over the years, we have developed cost effective solutions for applications like motor body machining by partnering with some of the leading manufactures in India.READ MORE
We offer high quality cost effective solutions for medical industry with a variety of reliable products built for high speed and high performance. Our machines are built for high productivity and consistent qualiy. Our application engineering team has developed expertise in developing machining and automation solutions for parts for orthopedic devices or surgical instruments from titanium, Inconel or stainless steel.READ MORE
National Award R&D 95
Advantage Karnataka GlobalInvestorsMeet
IMTMA SIEMENS ProductivityChampionship
FIE Foundation Award IMTEX,2007
Honda Award for Machinery,2004-05
QC Story Competition
As a long standing customer of Ace Designers, we have bought more than 70 machines. The machines have contributed greatly to our growth and helped us to keep up with the latest in CNC technology." I must also compliment the service team in helping us keep the machine up and running to ensure that we satisfy our demanding customers.
Managing partner, SAAB Engineering
Ace machines compare very favourably with Japanese machines in performance and quality. The consistency and accuracy we are achieving is comparable to grinding machines, and this helps in our exports of turned components to Japan.The accuracy achieved is as high as 5 microns, and we are successfully machining parts up to 60 Hrc on a regular 3 shift basis. That speaks of the high quality of Ace machines.
Managing Director, PAMS Engineering
While success is important for every company, it becomes enduring only if it is based on the strong foundation of value and organisational culture. Ace Designers has disciplined culture, which has brought the company to a leadership position in a short span of 25 years". The golden rule of Ace is to make the business of their customers more competitive by providing cost-effective solutions.
Executive Director, Shriram pistons
Ace Designers helped us to make the transition from exporting just forgings to machined forgings with substantial value addition .This helps us to penetrate export markets in Europe and the united states.
Managing Director, M M Forgings
We have been using Ace turning machines right from our inception in 1985.our experience with these has been extremely good. Ace Designer has been able to meet the challenge of global CNC machine providers very successfully and at a much lower cost. Machines from Ace Designers not only cut material, but also cost. We are very happy with the performance of Ace machines, which are very dependable and trouble free. These have helped us to boost our productivity. There is practically no downtime
Vice President, Sona
These machines have ensured that we continue to maintain high standards in the work .we turn out for some of the best known companies in Indian engineering industry. The machines have given us real value for our investment. At Ace Designers, they have a very progressive attitude towards upgrading technology. They are keen to learn from our experience of running their machines. They take our feedback seriously and give us technical help, which in turn leads us to serve our own customers better. One of their major customers is in working out the most appropriate tooling for us. Their prompt after sales service is also excellent. We are indeed satisfied customers for Ace Designers. "As a long standing customer of Ace Designers, we have bought more than 70 machines. The machines have contributed greatly to our growth and helped us to keep up with the latest in CNC technology.
Managing Director, Somic
Some of our prestigious clients